Design of an Experimental Facility for Passive Heat Removal in Advanced Nuclear Reactors

With reference to innovative heat exchangers to be used in passive safety system of Gen- eration IV nuclear reactors and Small Modular Reactors it is necessary to study the natural circulation and the efficiency of heat removal systems. Especially in safety systems, as the decay heat removal system of many reactors, it is increasing the use of passive components in order to improve their availability and reliability during possible accidental scenarios, reducing the need of human intervention. Many of these systems are based on natural circulation, so they require an intense analysis due to the possible instability of the related phenomena. The aim of this thesis work is to build a scaled facility which can reproduce, in a simplified way, the decay heat removal system (DHR2) of the lead-cooled fast reactor ALFRED and, in particular, the bayonet heat exchanger, which transfers heat from lead to water. Given the thermal power to be removed, the natural circulation flow rate and the pressure drops will be studied both experimentally and numerically using the code RELAP5 3D. The first phase of preliminary analysis and project includes: the calculations to design the heat source and heat sink, the choice of materials and components and CAD drawings of the facility. After that, the numerical study is performed using the thermal-hydraulic code RELAP5 3D in order to simulate the behavior of the system. The purpose is to run pretest simulations of the facility to optimize the dimensioning setting the operative parameters (temperature, pressure, etc.) and to chose the most adequate measurement devices. The model of the system is continually developed to better simulate the system studied. High attention is dedicated to the control logic of the system to obtain acceptable results. The initial experimental tests phase consists in cold zero power tests of the facility in order to characterize and to calibrate the pressure drops. In future works the experimental results will be compared to the values predicted by the system code and differences will be discussed with the ultimate goal to qualify RELAP5-3D for the analysis of decay heat removal systems in natural circulation. The numerical data will be also used to understand the key parameters related to the heat transfer in natural circulation and to optimize the operation of the system.